Serial # 0143978

Tools

          5/32 hex key to open door to expose bottom of fireput
          3/8 socket/wrench to loosen air vent adjustable cover
          7/16 for bolt holding fire pot

Looking for 3/8 deep socket to attach to screw driver. Access to the 3/8 nut on the air vent will work best with a screwdriver handle.

10 Pc 1/4 in. Drive SAE High Visibility Deep Socket Pittsburgh Professional - item#67876 $10 at harbor freight

3/16 in.
7/32 in.
1/4 in.
9/32 in.
5/16 in.
11/32 in.
3/8 in.
7/16 in.
1/2 in.
9/16 in.

exhaust gasket template

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1:00 - Automatic ignition
1:45 - stove gets a call from the thermostat
timers run stove until it reaches a certain temperature
stays running by temperature and thermostat demand
returns to times for shutdown
red call light shows demand for heat.
2:08 thermostat calls for heat. The call light (red) comes on.
2:15 - exhaust blower comes on creating a partial vacuum in the burn-pot
the feed motor starts and feeds a few pellets
the ignitor comes on
a low flame sends reading of 200deg. to the control box
if this happens within 2 minutes the ignitor will turn off
and the feed motor will continue to turn
if 200deg. is not reached the feed motor will stop
but the igniter will stay on for four more minutes
green light comes on at 200deg. red light at 1000deg.
3:40 - the shutdown sequence is also timed.
thermostat call goes off, red light goes off, shutdown sequence started
the feed motor stops
exhaust blower runs for 8 minutes, exhausting the remaining fuel in the fire-pot
the exhaust fan shuts off until the thermostat calls for heat.
4:10 - convection blowers move air over the heat exchanger.
turn on at 125deg. turn off at 105deg.
4:40 - also 3 safety systems.
vacuum switch turns of feed motor if door is open or exhaust is clogged
snap disk that acts as thermostat in case the convection blowers don't start or stop.
another snap disk shuts off if top of feed tube is over 200deg.
5:30 - components
6:00 - heat exchanger cover
feed chute
thermocouple
fire-pot
2 triangular ash pans
heated convection air outlet
left room air intake
another intake on the bottom
side plates removable, held by allen screws
right side top and bottom air intakes
7:15 - hopper lid is adjustable
right side panel exposes snap disk 2
the thermocouple
and small convection motor
8:30 - left side panel is removable and exposes
the exhaust blower and exhaust ducting
orange convection ducting from convection blower to heat exchanger
9:15 - left side removes with 5/32 allen wrench
exposes the feed motor
vacuum tube to vacuum switch
back wall has cover giving access to the exhaust stack
snap disk #3 on feed tube
10:00 large convection blower
capacitors for large convection blower and exhaust blower
on the bottom is the combustion air inlet
10:20 remove right side
2 boxes, top box is control box with temperature indicator lights
bottom box is junction box
on side wall is snap disc #1, controls both convection blowers
behind this is snap disc #2, safety system for too hot
junction box has thermocouple leads, fuse, thermostat leads
12:10 700W of power required
24V AC thermostat
13:00 white (neutral) to top center terminal. red (24V) to bottom center terminal
fuse is standard 7 amp AGC #7 120V fuse
13:55 restart button is beside the call light
when pushed, opens the thermostat circuit
when released it restarts the automatic ignition cycle
this only works when the thermostat is calling for heat
15:00 system pull pellets up the feed tube from the hopper
and drops them down the feed chute into the fire-pot
15:30 fire-pot is made of cast ceramic
designed with air intake holes that swirl the fire
when there is fire in the pot, air from bottom causes cyclone of air
a removable clean-outplug was designed into the fire-pot
16:11 The igniter is made of cast silicon carbide ceramic material
reaches 2500deg.
16:50 thermocouple senses the temperature in the fire-box
200deg. lights green light on control box
1000deg. lights red light on control box
17:20 Blower #1 42CFM
delivers air to a plenum over the fire-box and out the top middle vent
17:40 Blower #2 86CFM on the left
delivers air through ducting and over the heat exchanger fins
and out the bottom 2 vents in the front
driven by 4uF capacitor on the left side of the stove
18:20 exhaust blower access from left rear.
pulls air out of the fire-box through the inside fins on the heat exchanger
driven by 3uF capacitor on the left side
18:55 Vacuum switch. vacuum tube from nipple on feed chute to the vacuum switch
vacuum must be sensed for the feed motor to run. A safety device
19:26 Snap disk #1 - first from the front.
controls convection blowers. on at 125deg. off when temperature falls to 105deg.
19:50 Snap disk #2 - second from the front. 2 yellow leads run from it
an important safety system. opens at 250deg.
20:20 Snap disk #3 - on the feed tube on the left side.
turns stove off if feed tube temperature exceeds 200deg.
pellets combust at ??
20:55 Heat exchanger - aluminum fins in the fire-box at the right side
21:32 Installation tips and adjustment procedures
23:40 Hopper adjustment for installation.
24:18 back of hopper briefly exposed.
24:45 - feed adjustment plate, screw just loose enough to allow adjustment
26:20 - first fire
26:25 - first power, exhaust blower comes on
make sure thremostat is below room temperature
put handful of pellets in fire pot
close and latch door, set thermostat above room temerature
let run for 15 min. to reach operating temperature
2 things necesary.
thermocouple must read 1000deg.
thermostat must be calling for more heat
27:35 - properly adjusted fire
adjust feed adjustment plate
check fire-pot gasket and heat exchanger clean-out door gasket
adjust air adjustment plate
28:54 - shows properly adjust flame - short and active
29:03 - fire is too small
open feed adjustment plate.
if needed close the air adjustment
29:43 - if glass is getting black, fire is probably too high
30:21 - hard wood has high minerals, will generate clinkers
31:04 - buy pellets in muti-ton lots when possible
31:20 - troubleshooting
what shut the stove off?
assume the thermostat is calling for heat ahd the red call light is on.
31:44 - look in the fire-pot to see
31:50 - unburned pellets, stove has simply missed an ignition
33:25 - thermocouple problems
35:50 - door gasket inspection
36:30 - fire pot gasket inspection
36:45 - fire-pot wear - check for holes
37:26 - clean the firepot
38:29 - no cleaning of the igniter is necessary
38:40 - small convection blower checked and cleaned every 6 months
39:05 - large convection blower cleaned once a year
39:20 - clean the exhaust stack
39:50 - parts replacement
the call light is a 28 volt AC bulb number 85 lamp if replacement is necessary remove
24V AC thermostat. .05 amp heat anticipator
41:15 - snap disk #1. marked F125-20
42:00 - snap disk #2. makred L250-40
opens at 250deg. resets when it cools down
test by shorting
42:35 - snap disk #3. marked L200-M
rarely needs replacing. all power goes through it
43:25 - convection blower #1 42cfm
44:30 - convection blower #2 86cfm
47:10 - the switch
48:40 - feed system

woodheatstoves.com

Quadrafire 1100i EBM Exhaust Blower (Motor Only) 812-1110 - $340.00

High temp. tape

CS Hyde High Temperature Fiberglass Tape With Silicone Adhesive, Ivory 1/2 inch x 36 yards $18.44 at amazon

Parts

A-1 Stoves and Fireplaces

a1stoves.com/quadrafire-1100i-insert-parts Quadrafire 1100i Insert Parts

stove-parts-unlimited.com Quadrafire 1100I parts

The Quadrafire 1100I Insert ended production on 5-10-1999 with the last serial number being 150698.

wood-furnaces.net/quadrafire1100ip Quadrafire 1100i/P-28 Combustion/Exhaust Blower - $330

Replace Ignitor

Tue Jan 24 08:53:47 MST 2017

$77 at woodheatstoves.com Quadrafire Pellet Stove Ignitor

        Part: SRV7000-462
        $77 at woodheatstoves.com
        $68.20 at a1stoves.com
        $48 at www.stove-parts-unlimited.com
        
        812-3811
        Note: This is the Loop Ignitor for the EZ-Clean Burn Pot ONLY. If you
        have the Ceramic Burn Pot, you will need the Ceramic Ignitor 812-0180.
        
        $50 at www.stove-parts-unlimited.com
        3-5 days for free shipping

Ceramic Igniter for the Quadrafire 800, 1000 and 1100i Pellet Stoves (812-0180) $70 at stove-parts-unlimited.com/ceramic-igniter

Replacement Ceramic Igniter for the Quadrafire 800, 1000 and 1100i Pellet Stoves. Click on the photo to enlarge and view other angles.

NOTE: This is the Ceramic Igniter for the Ceramic burn pot ONLY. If you have the EZ-Clean Burn Pot, you will need the Loop Ignitor 812-3811. Click here to purchase.

When installing this igniter, it is very important that you do not touch the black heating element with your bare skin. The oils from your skin will penetrate the element and cause the igniter to burn or break. The warranty does NOT cover breakage.

Part # 812-0180 OEM Quadrafire Part

$50 at stove-parts-unlimited.com 6" Loop Igniter for Quadrafire part# 812-3811 - $50 - free shipping - 3-5 days shipping

        Quadrafire Pellet Stove Ignitor, Loop, 18"
        $77.00
        Model: SRV7000-462-QF
        Shipping Weight: 1lbs
        Manufactured by: Quadra-Fire
        
        THIS PART REPLACES PART# SRV7000-226
        You may ALSO want Ceramic Wire Nuts: Part #812-0730-WHS

Installation Instructions can be found here

local copy of Quadra-Fire 1100-I ignitor installation

Replace Exhaust Gasket

The Woodshed Stove Shop

        tues-fri
        9 - 3pm
        1215 S. 9th St.
        Canon City, CO 81212

Quadrafire 1100i Flue flange Gasket $18.95

Quadrafire 1100i Flue Flange Gasket - Wing (812-1300) - Part number: 812-1300 $32.00 at stove-parts-unlimited.com/quadrafire

Quadra-Fire Flue Adapter Gasket 240-0850 - this looks like it will work $12.99 at amazon

Mountain View Hearth Products

        Mailing Address:
        3905 HWY 40
        Columbia Falls, MT 59912
        
        Physical Address: 
        3905 HWY 40
        Columbia Falls, MT 59912
        
        Phone:
        406-272-9850 
        Monday - Friday 8AM - 5PM
        
        Fax:
        406-272-9851
        
        E-mail:
        support@stove-parts-unlimited.com

gasket paper, superwool plus, 2100F, Small Sheets, 15'' x 24'' x 1/8'', 4 pcs/pkg $48.50 at amazon

PRODUCT INFO: High temperature gasket paper rated to 2100F. Soft pliable material.

USE: Used on the oil, gas and wood fired boiler, furnaces, stoves, kilns, evaporators and forges as a gasket material. Often used to seal doors and access points. Easy to cut with a knife.

Size: 24 x 15 x 1/8’’, 4 Pcs/pkg

Made in the USA by Lynn Manfuacturing, Inc.

Lynn Pellet & Wood Stove Gasket Paper, 2100F rated, 10'' x 7'' x 1/8'' $10.75 at amazon

2260J USE: replacement gasket paper used when pre-cut gasket is not available. Also can be used a high temperature gasket paper in other applications.

Fits: gasket paper is big enough to fit nearly every wood stove or insert and can be cut using knife or scissors to the dimensions fo the orignical gasket.

SIZE: 10’’ x 7’’ x 1/8’’ thick

MATERIAL: Superwool Plus paper, which is flexible, strong, seals well & withstands 2100F. Superwool is an alternative to ceramic fiber with improved health and safety attributes. Superwool products do NOT carry a GHS health hazard warning label.

Made in the USA by Lynn Manfuacturing, Inc.

        red RTV silicone

Permatex 81878 Ultra Copper Maximum Temperature RTV Silicone Gasket Maker, 3 oz. Tube $6.30 at amazon

        Most advanced, high temp RTV silicone gasket available
        Three times more oil resistant than conventional silicones; eight times more flexible than cut gaskets
        Sensor-safe, low odor, and non-corrosive with superior adhesion
        Temperature range -75F to 700F intermittent
        Suggested Applications: Exhaust manifolds/headers, valve covers, oil pans, timing covers, water pumps, thermostat housings

J-B Weld 31314 Red High Temperature RTV Silicone Gasket Maker and Sealant - 3 oz. $5.89 at amazon

fel-pro gasket sheets

        fel-pro 
        fel-pro 
        fel-pro 
        fel-pro

Rutland 600-Degree RTV Silicone Seal Tube, 2.7-Ounce, Super Red $15 at amazon

Web Research

jettlash1000 youtube Are Pellet Stoves Efficient?

Fel-Pro Gasket Sheets summitracing.com/search

Fel-Pro 2499 Gasket Material $16 at amazon

Fel-Pro 2499 Gasket Material $9 at summitracing

        Brand: Fel-Pro
        Manufacturer's Part Number: 2499
        Part Type: Gasket Material, Sheets
        Product Line: Fel-Pro Gasket Sheets
        Summit Racing Part Number: FEL-2499
        UPC: 084113855054
        Gasket Sheet Material: Rubber/Fiber
        Gasket Sheet Thickness (in): 0.063 in.
        Gasket Sheet Length (in): 12.000 in.
        Gasket Sheet Width (in): 28.500 in.

Fel-Pro 2499 Gasket Material $9 at jegs

Fel-Pro 2498 Gasket Material $21 at amazon

Fel-Pro Gasket Sheets 2498 $14 at summitracing

        Brand: Fel-Pro
        Manufacturer's Part Number: 3025
        Part Type: Gasket Material, Sheets
        Product Line: Fel-Pro Gasket Sheets
        Summit Racing Part Number: FEL-3025
        UPC: 084113855443
        Gasket Sheet Material: Karropak
        Gasket Sheet Thickness (in): 0.063 in.
        Gasket Sheet Length (in): 18.000 in.
        Gasket Sheet Width (in): 36.000 in.

        Brand: Fel-Pro
        Manufacturer's Part Number: 2498
        Part Type: Gasket Material, Sheets
        Product Line: Fel-Pro Gasket Sheets
        Summit Racing Part Number: FEL-2498
        UPC: 084113850660
        Gasket Sheet Material: Pro-Ramic
        Gasket Sheet Thickness (in): 0.047 in.
        Gasket Sheet Length (in): 28.000 in.
        Gasket Sheet Width (in): 12.000 in.

Ash Vacuum

Shop-Vac® Ash Dry Vacuum - 4041300 - Model CAV150 - Lowe's Sku. - 781443

Cold vacuum only?

Shop-Vac 5 Gal Ash Dry Vacuum shopvac.com/product/shop

Shop-Vac 5-Gallon Replacement HEPA Filter Item # 619289 Model # 9032900 lowes.com/pd/Shop

Shop-Vac® 5.0 Gallons* Ash Dry Vacuum Catalog No. - 4041300 Model No. - CAV150 Lowe's Sku. - 781443 shopvacstore.com/shop-vac-ash-vacuum

PowerSmith Ash Vacuum MODEL #: PAVC102

PowerSmith Ash Vacuum MODEL #: PAVC102 powersmithtools.com/portfolios

review PowerSmith PAVC102

PowerSmith 4 Gal. Dry Ash Canister Vacuum $100 at homedepot

PowerSmith PAVC102 10 Amp 4 Gallon Ash Vacuum with 2 Ash Filters, Silver $114.96 at amazon

PowerSmith™ PAVC102 Ash Vacuum is specifically designed to clean warm and cool ash out of fireplaces, wood stoves, pellet stoves, and barbecue grills. The washable, replaceable and fire-resistant 2-layer filter system, together with the Heat-resistant metal hose and metal canister, stands high temperature and prevents fire hazards.

November 2017 Troubleshooting

Problem: Fire does not start.

Symptom: Exhaust blower does not run.

Blower #2 - Negative Draft Blower

User manual p.1614 Blower #2 (Negative Draft Blower)

This blower creates a negative pressure (vacuum) in the firebox. It extracts all of the exhaust out of the firebox and sends it into the venting system. The blower is located on the left side of the insert. When the insert is pulled out onto the hearth, the blower is accessible through a removable access panel.

</h4>p13.4 VENTING SYSTEM</h4>

The venting system should be inspected and cleaned at least once a year, or more often depending upon the quality of your fuel. If you are experiencing nuisance shutdowns, check for a clogged exhaust system. If the exhaust is restricted, the vacuum safety switch will shut the feed motor off (the red light will remain on). You can clean the venting system without removing it from the insert by opening the small hinged access door, located on top of the exhaust blower housing. Using a small vacuum attachment, vacuum the exhaust housing

p13.6 - BLOWERS

There are three blowers in this insert: an exhaust blower that evacuates the exhaust out of the firebox, and two convection air blowers that delivers heat into the room. THESE BLOWERS REQUIRE NO LUBRICATION.

A. The exhaust blower is located at the left rear side of the insert. It should be inspected during the annual cleaning of the exhaust system. The exhaust blower impellers can be inspected periodically by using the exhaust blower cleanout door.

B. The larger convection blower is located on the front left side of the insert, and is accessible by removing the front left panel. The impeller on this blower should be cleaned at least once a year. You can do this without removing the blower. Simply brush and vacuum the impeller area.

C. The small convection blower is located at the rear right side of the insert. When the insert is pulled out onto the hearth, it is accessible through a removable access panel. The impeller on this blower should also be cleaned at least once a year, and can also be cleaned in place.

Quadra-Fire Stove